
SG7• 9
ASSEMBLING THE 2-CONDUCTOR SIGNAL CABLE:
Your SG7 kit includes two plugs and a length of 2-conductor shielded cable
for making the custom cable connect the Speed Readout Unit to the
Microstrip Oscillator. Assembly of this cable is a good warm-up job and its
nice to have it ready when it's time to do our serious testing.
While making up this cable will be a very obvious procedure for many
builders, here are some hints for those who will appreciate them:
1. Once the outer shell is screwed onto a plug, it may look good but any
bad work will be completely hidden - and will begin to cause problems
right away.
2. The most common cause of problems in computer and ham radio
station installations are merely bad cable assemblies, whether RF coax,
ribbon cables or audio cables.
3. If you did an especially great wire-stripping and soldering job on the
plug, there's an even greater chance that you forgot to slip the outer
shell on the cable before soldering.
4. The causes of faulty cable assemblies are these:
•
Too much exposed wire, which gets bunched up against another
connection AFTER the shell is screwed on.
•
Stray strands of wire.
•
Mixed up conductors.
Armed with that much wisdom from other folk's headaches, the following
steps should now make a little more sense to you:
1. Slip the shells of BOTH plugs on the cable, making sure that they are
pointed correctly.
2. Strip the MINIMUM of insulation needed from each end to make a
clean, unstressed connection. That means NO excess wire that doesn't
know where to go when the shell is put on.
3. The shield, which may either be braided or a bare wire in contact with
a foil shield, is soldered to the same longer lug which clamps around the
cable for mechanical strength.
4. The insulation colors of the two conductors may vary. All that is really
important is that the same color of wire goes to the SAME solder point
on BOTH plugs.
5. Be SURE after all soldering that there are no stray wire strands and
no excess bare wire that can be pushed against another connection
when the shell is screwed on.
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